It has how many gears?

Problem Statement:
ZF Transmissions needed to successfully introduce its 9-speed transmission to Honda, while also managing various technical challenges with existing products, such as the 8-speed transmission in RAM trucks. The goal was to establish strong business partnerships and ensure the reliability and quality of ZF's transmission systems.

 

Solution:
Leveraging my expertise in business management, contract negotiations, and technical knowledge, I took on the role of resident engineer at Honda to facilitate the introduction of the ZF 9-speed transmission. Additionally, I led investigations and implemented mechanical and electrical changes for the 8-speed transmission in RAM trucks.

 

Execution:
- Business Partnership: Worked closely with the business development team to negotiate and discuss my role directly with Honda’s business and engineering teams. This led to a successful partnership and a new role for me within ZF.
- Technical Expertise: As a subject matter expert, I participated in discussions with the FCA (now Stellantis) team and conducted field investigations of vehicle faults involving the ZF 9-speed transmission. I utilized my fluency in Spanish to collaborate with the electronics division in Mexico, inspecting crimps and tooling on internal circuit boards.

 

- Quality Improvements: Applied Six Sigma methods to identify and rectify faults on the assembly line. This involved redesigning the circuit board for the transmission control module and implementing new quality checks to ensure reliability.

 

- Team Collaboration: Led investigations and collaborated with various teams to ensure all technical issues were addressed and solutions were implemented effectively.

 

Result:
The successful introduction of the ZF 9-speed transmission to Honda strengthened the business partnership and expanded my role within ZF. My efforts with the FCA team improved the reliability of the 8-speed transmission in RAM trucks, and the quality checks implemented on the assembly line enhanced overall product quality. These achievements highlighted my ability to manage both business and technical aspects of complex projects.